Week 4: Lecture 16: First term approximation solution for plane wall
Watch on YouTubeVideo summary
The lecture focuses on solving the transient heat conduction equation for a plane wall using an approximate first-term solution derived from non-dimensionalization. By transforming the governing partial differential equation, the temperature distribution is expressed as a function of dimensionless variables rather than physical parameters like thermal conductivity or specific heat capacity individually. This approach simplifies the problem significantly because it reduces the dependency on numerous material and geometric properties to just two key dimensionless numbers: the Fourier number, which represents the ratio of conduction rate to storage rate within the body, and the Biot number, which characterizes the relative importance of internal conductive resistance versus external convective resistance. The resulting exact series solution allows engineers to determine temperature profiles at any location $x$ and time $t$, provided these dimensionless numbers are known.
A critical aspect discussed is the practical application of this mathematical framework through a specific criterion for simplification: when the Fourier number exceeds 0.2, the infinite series solution converges rapidly enough that retaining only the first term provides sufficient accuracy. This "first-term approximation" transforms the complex spatial and temporal variations into manageable exponential decay functions multiplied by cosine terms representing spatial distribution. The lecture emphasizes using pre-calculated tables to find the eigenvalues ($\lambda_n$) and coefficients ($A_1$) corresponding to specific Biot numbers, avoiding the need for solving transcendental equations manually. Furthermore, a physical example involving a steel pipeline illustrates how curvature effects can be neglected when wall thickness is small compared to diameter, allowing cylindrical problems to be treated as one-dimensional plane wall analyses with insulated boundaries on one side and convection on the other.
The lecture concludes by applying this methodology to calculate the temperature at the center of an insulated pipe wall eight minutes after hot oil begins flowing through it. By verifying that both Biot and Fourier numbers satisfy the conditions for lumped system analysis rejection and first-term approximation validity, respectively, the instructor demonstrates interpolation techniques to extract precise values from standard tables. Substituting these interpolated coefficients into the simplified equation yields a calculated temperature rise at the insulated surface from an initial -20°C to approximately 42.9°C. This process not only validates the efficiency of the approximate solution but also sets the stage for subsequent calculations regarding total energy transfer and heat flux, which will be addressed in future sessions using similar dimensionless relations derived earlier in the course.
Read the full video transcript
So let's get started from where we
stopped. So we started if you just
recall we started from plain wall. So
where we said that the temperature is
varying along the space and also time.
So that's why we had a temperature
variation term with space and the
temperature variation term with time in
the heat diffusion equation and this was
the initial condition and this is the
conveictive boundary condition and this
is the symmetric boundary condition
symmetric boundary condition and we try
to non-dimensionalize this we try to
non-dimensionalize and what are the
advantages of that
non-dimensionalization how does the
non-dimensional equation look like Let
us write that. So our equation was d² t
by d x²
= 1x alpha do t by d t when
non-dimensionalized
reduced to do ^² theta by dx²
equal to do theta by do fer number. What
was theta? Theta of x t equal to t of x
t minus t infinity divided by t i minus
t infinity and capital x = small x by
capital L and fer number is alpha t by
l² and bi number is h l by k. Remember
this L is the thickness of the half
thickness of the wall. Okay? So not the
characteristic length here for this
case. So T of
X comma 0 is equal to TI this is the
initial condition. Now theta of X0
is equal to 1 which is what we got and
do T by dox at X =0 is zero. And here do
theta by dox at x =0 is zero. So minus k
do t by dox at x = l is equal to h into
t of l comma t minus t infinity reduces
to do theta by do x capital x at x = 1
equal to minus biot number into
theta at 1 comma real number. So what is
the beauty? Why did we do this? Why did
we do this non-dimensionalization?
Because the temperature if you just take
the temperature is a function of heat
transfer X.
It's a function of X. It's a function of
X. It's a function of T time thermal
conductivity. Heat transfer coefficient.
Thickness of the wall. Alpha
that is thermal diffusibility. So TI
initial temperature T infinity so many
parameters. But now if you reduce theta
now is only a function of capital X biot
number and fer number. So my temperature
distribution is more generic more
generic. when I get the temperature
distribution in terms of theta. So now
the next question is what is the
physical significance before we move on
to the plane wall and try to solve the
problem. What is the physical
significance of uh fer number? Physical
significance of fer number. Physical
significance
of
fer number. Fer number is equal to alpha
t by l². So I can rewrite this as k l².
Remember alpha is k by row cp. So, K L²
deltat T by L divided by row CP L cq
deltat T by T. I've just done nothing.
Multiplied and divided by delta T and
multiplied and divided it by L. Okay. So
when I do that, when I do that, uh, when
I do that, so this is nothing but the Q
dot conducted
within the body. And what is this row?
This is nothing but row VCP dot T by D.
This is Q dot stored.
Q dot stored. So it is that is if you
are to show this in the form of a uh
beautiful figure you can see that the
the Q dot whatever you are giving is how
much of that is actually getting stored
how much is getting stored within the
body compared to how much is getting
conducted. If the fer number is very
high means that Q conducted is more than
what it is stored and if the fer number
is low means it is storing more compared
to that of Q conducted. So that's what
is the physical significance of this fer
number. Now what really constitutes this
is infinitely large plate. I'm taking
first large plate. Actually after the
large plate we shall take up the
cylinder and also the sphere. But right
now we are in a large plane wall. Large
plane wall. When I say that it only
means that the thickness of the wall is
small compared to height and width of
the plane wall. If you just take the
wall of your room that would satisfy
this condition. So that is what we will.
Now the question is how to get this
temperature distribution mathematically
without proof we are going to give you
the solution of this temperature
distribution for a plane wall. So how
what is that exact solution for a plane
wall is our next question. So
the
exact solution exact
solution
of for a
plane
wall
for a plane wall okay that is theta this
is without derivation I'm giving in
advanced courses you'll get this
deration ation. If you are interested,
you can email us. We can I can supply
this. T of X comma T minus T infinity
divided by T I minus T infinity is given
by sigma of
N = 1 to infinity A N E to the power of
minus lambda n² fer number cos of lambda
n x by L
and how what is a n? Fer number you know
fer number is nothing but alpha t by l²
and now what is a n? A n is 4 sin lambda
n upon 2 lambda n plus sin of 2 lambda
n. Now who gives me lambda n? Lambda n
is obtained if you know the biote number
you will be knowing the biote number for
your problem. So lambda n tan of lambda
n this is a and what is the definition
of the biote number? Budd number is h l
by k. K is the thermal connectivity of
the plane wall.
Now this is what is called as
transcendental equation and this will
have transcendental
transcendental equation and this will
have multiple roots. So we don't have to
get these roots they are all given as a
table. So if you really see if you
really see uh for a given biote number
for a given biot number you can see that
you there are multiple roots there are
multiple roots but in this table I'm
just giving you lambda 1 lambda 2 lambda
3 lambda 4. So if you know the biote
number you can get these roots and once
you get these roots once you get the
lambda n you can go back and calculate
the a n using this relation and once you
get a n at any fer number at a given
location x you can use this series it's
a series solution
next question is how many terms of this
series I am supposed to take that is how
many terms terms I have to take to get
the correct solution. Fortuously or
luckily uh this is for different B
numbers I have given. So luckily what
happens is that for a fer number of
greater than.2
for a fer number greater than.2 2.
Luckily if the fer number is greater
than 02 one term is first term of the
series is suff would suffice.
First term would suffice. In that case
what will happen for a plane wall? Theta
of x t is equal to t of x t minus t
infinity divided by t i - t infinity is
equal to a1 e to the power of minus
lambda 1^ 2 fer number cos of lambda 1 x
by l.
So one term is sufficient to solve the
problem. Okay. So now
incidentally there is a table you don't
want to calculate A1 also using this
complicated equation. So we are giving
you a table. We are giving a table where
in which for a plane wall for example
you see here for a plane wall this is
the biote number and for a plane wall
for a given biote number for getting
only the one term series you can get
lambda 1 and a1. So biode number you
will calculate using hl by k plane wall
of thickness 2 l and you will substitute
that a1 and lambda 1 at any given
location x at any time t for real number
equal to alpha t by l² you can compute
the temperature at any given x t for a
given t i and t infinity. So that's what
we are going to do. We will solve a
problem so that you will become
comfortable with this methodology and
then we will take up cylinder and sphere
and we will solve a problem as well.
Okay. So at the center at the center of
the plane wall what will happen? At the
center of the plane wall that is if you
take up at x=0
at x=0 what will happen at x = 0. So cos
of 0 will become 1. So you will have
only theta at 0 comma t will be equal to
a1 e to the power of minus lambda 1^ 2
fer number. If you really closely see
this equation, if you recall for lumped
body the temperature varied
exponentially that is continuing here.
This cos lambda this is the time varying
parameter. Time variation is captured
here with this term and the space
variation is captured with this term. So
the time variation continues to be
exponential and space variation is
varying with cos of lambda 1 x by l.
Okay. So with this exact solution for
temperature now the next question would
be what is the total energy transferred?
Total
total
energy
transferred
from the wall.
That is the next question.
from the wall. That is delta E ST that
is the energy stored that is nothing but
this is nothing but Q equal to row VCP
that is row CP
temperature variation that is T at X
comma T minus of TI
into DV.
Okay, at any given instant of time,
remember this is DV. So this should be
this should be triple integral. Okay. So
the integration is performed this is
integration is performed over the volume
of the wall.
And
here the negative sign in case if you
end up with negative sign negative sign
implies that heat is leaving the body.
leaving the body.
Okay. So just to uh get you acclimatized
with what I'm saying is that so my body
was at TI and which is having row VCP
and it is exposed to H comma T infinity
and what is the maximum Q dot one can
have? What is the maximum Q dot is for a
time tending to infinity my temperature
will become uh t infinity my the
temperature of the body will become will
reach the fluid temperature eventually
after time t infinity. So that is the
maximum heat transfer I can get. So but
the actual heat transfer is obtained by
integrating. So the maximum heat
transfer is Q maximum is MCP T infinity
minus T I that is my body has reached T
infinity. So row VCP Q maximum equal to
T infinity minus T I. So Q maximum
equal to row V CP
T infinity minus T I now without
derivation like temperature distribution
I am going to give you the relation Q by
Q max is equal to 1 minus theta KN wall
that is for plane wall into sin of
lambda 1 divided by lambda 1. I have
taken only the first term series. And if
you recall theta wall was equal to theta
wall was equal to
a1 e to the power of minus lambda 1 2
into 4 year number. Okay. So this is
fetches you what is the total energy
transferred from the wall. Okay. So this
is what it will uh get you. So what is
that we got? Let me just recall what is
that we got. We we just started with the
plane wall and we non-dimensionalized
this equation and got this as a function
of biote number fer number and x without
doing maths we stated without solving
the pd that is the partial differential
equation we gave you the solution where
the temperature is a function of freeer
number and also the location that is the
time and location. So here we have
gotten the for a given biot number uh
you can get the lambda 1 lambda 2 lambda
3 lambda 4 and we said that if the fer
number is greater than 2 one term is
sufficient. So for a given biote number
from the table you will get lambda 1 and
a1 and biote number being hl by k. So
and after that we went to energy
transferred and we got the relation for
energy transferred for the plane wall as
Q by Q max for the wall equal to 1 -
theta wall sin lambda 1 by lambda 1. So
for number of point 2 the infinite
series solution can be approximated only
by first term. So what we will do now is
that uh we will solve a problem and
then we will see how to get acclamatized
with this uh problem that is in the
problem what we are taking here is that
in the problem so the there is a plain
wall it's a simple plane wall so let me
explain you this problem it's a simple
plane wall
actually it is a pipe okay let Let me
read that problem and then we will come
back. Okay. Consider a steel pipeline
that is 1 m in diameter and has having a
wall thickness of 40 mm. The pipe is
heavily insulated on the outside and
before the initiation of the flow the
wall of the pipe are at uniform
temperature. You may be thinking that
this is a cylinder but how can I use
plain wall? I'm going to make an
approximation that the thickness 40 mm
is very small compared to 1 m diameter.
So the curvature effect can be neglected
and the pipe wall can be considered as a
plain wall. Let me repeat the wall plane
wall of the pipe wall is considered as a
plane wall because the wall thickness is
very small compared to the diameter.
Hence the curvature effects are
neglected and assumed this as a plain
wall. And the rest is it is the walls of
the pipe are at a uniform temperature
before that is TI is 20°C. With the
initiation of the flow the hot oil at
60°C that is T infinity is 60°C is
flowing with a convective condition that
is H equal to 50 W per me² Kelvin which
is quite high. So now question is what
are the appropriate biot and fer numbers
at eth minute after the initiation of
the flow and at 8th minute what is the
temperature at the exterior pipe surface
covered by the insulation that is at x=
to l what is the pipe surface
temperature and what is the heat flux to
the pipe from the oil at t= 8 minute and
how much is the energy per meter of the
pipe length has been transferred
from the oil to the pipe at 8th minute.
So these are the this is the plane wall.
Let me write this. So
let's take a and let's solve this
problem. So that is you have a plane
wall.
Okay. This side you have insulated
and one side you have put the
convective boundary condition. H = 500 W
per m²ared kelvin and T infinity is 60°
C and
this is
TI is at -20°
C. TI is at -20°C
and this length L equal to 40 mm.
Now you might be wondering that we
solved for a plane wall with at the
center
and this is this was x = l. We have the
solution for this case where you have h
comma t infinity and h comma t infinity.
But is this case similar to this case?
Yes. Because if it is insulated at this
condition do t by dox
okay at x =0
will be zero because there is no heat
transfer rate. So it is insulated that
is why. So this solution of what we had
here also we had taken do t by dx by
symmetry do t by dx at x=0 as zero. So
both are same both are same. So that's
why I can apply this solution to this
case. Now I need properties at what
temperature I should be taking. I should
be taking the properties at average of
-20 + 60 divided by 2 that is at 20°C
or 293 kel. So if you take the
properties here at this temperature, so
you get row equal to 7832
kg per meter cube and CP is 434
jou per kg kelvin and alpha that is k by
row cp is 18.8 into 10 ^ of -6
m²ared
per second.
Now
the first thing is I need to check what
is now time at t = 8 minutes what is the
biote number if the biot number is very
less I can consider this as lumped but
let us just check by number is h l by k
h is what is given to be 500 l is given
to be 40 mm that is 40 into 10 ^ of -3
Three thermal conductivity is found to
be the thermal conductivity is given to
be 63.9
W per meter kelvin. So 63.9
so you get a biote number of 313
which is greater than.1 which is greater
than.1 so not lumped at all. So I have
to take the spatial variation. It is not
lump. Now at 8th minute what is the fer
number? Alpha t by l² alpha is 18.8 into
10 ^ of - 6 8 minute 8 into 60 divided
by 40 into 10 ^ of -3²ared.
So fer number I get as 5.64. 64.
So this freer number is indeed greater
than 0.2. So one term solution is good
enough for me. Okay. So if that is the
case my solution first question is
center at the center of the plane wall
what is the temperature distribution? So
at the center of the temperature
distribution that is theta 0 comma t
that is t of 0 comma t minus t infinity
divided by t i minus t infinity equal to
a1 e to the power of minus lambda 1 2
fer number. Now for a biote number of
313
I need to get a1 and lambda 1 from
table. So let us go back to the table.
If you go to the table. Yeah, here is
the table. Here is the table. So in this
table, so we have the biot number. My
biot number is 313. And here at 3 I have
and 4 I have I have to interpolate
between these two. I will show for one
how to do the interpolation. So at 3 it
is 0.5218 and at 4 it is 5932 lambda 1.
So at a1 is 1.045 and 1.058.
So let's see how do we do this
interpolation and get the values that is
you have at biot number three
you have a lambda 1 as 5218
a1 as 1.045
at 4 you have 5932
and this is 1.058 058.
So for interpolation so for lambda 1 is
equal to 0 5218
plus 5932
-.5218
divided by 4 -.3
into
5
into sorry this is into 313 3 minus.3
this will fetch you of a lambda 1 of.531
I just did the interpolation similarly
for a1 you can write this as 1.045
plus 1.058
- 1.045 045
divided by 4 -.3
into 313 -.3.
So you get a1 equal to 1.047.
So substituting this that is this
implies that t at 0 comma t
minus t infinity is 60 divided by -20
-60
equal to a1 is 1.047
e to the power of -.531
squared into fer number the fer number
we know that it is we have calculated
5.6 64 for the 8th minute it is 5.64.
If you just do this pressing the
calculator you get t at 0 comma 8 minute
is equal to 42.9°
C.
So it got heated up from -20°C
to 42.9°C
in 8 minutes at the exterior of the wall
that is at x = uh zero
at x=0.
So you have that is at the insulated
condition that is at here at the
insulated condition you are getting the
uh 42.9°
C. So in the next class what we will do
is we shall continue this problem and
solve the rest of the that is the heat
transfer rate and the energy stored we
shall solve uh in the next class. Thank
you.