PACK EXPO 2026: What to Know Before You Go (with the Manufacturing Millennial & Meaghan Ziemba)
Watch on YouTubeVideo summary
Pack Expo International is positioned as the premier global event defining the future of packaging and processing, offering a comprehensive look at state-of-the-art technologies, sustainable materials, and supply chain innovations. This year's show floor highlights a significant shift toward smarter robotics and highly connected software ecosystems that are reshaping operational efficiency. Key trends include the rise of readily deployable collaborative robots for palletizing and material handling, which leverage artificial intelligence to simplify programming and reduce changeover times from weeks to days. Furthermore, the integration of physical AI and machine vision allows robots to handle raw products more effectively by singulating items on conveyor lines, thereby boosting overall productivity and enabling smaller companies to access advanced automation without needing extensive custom engineering teams.
Beyond hardware advancements, the industry is undergoing a profound transformation in how data and operations are interconnected, moving away from isolated "data silos" toward fully integrated systems that span from raw material processing to final delivery logistics. Manufacturers can no longer ignore the critical need for connected operational systems that link production, SCADA, MES, and ERP platforms to provide full visibility across the entire supply chain. This connectivity extends to the workforce as well, where the show floor now attracts a much more diverse audience including students, women in manufacturing, content creators, and professionals from various departments. The conversations at the event have evolved beyond mere equipment specifications to encompass broader topics like cybersecurity, labor training, sustainability, and data maintenance, reflecting a holistic approach to modern manufacturing challenges.
Addressing persistent workforce issues, the discussion emphasizes that the current shortage is not merely about attracting new talent but also about retaining existing employees through better culture, purpose, and career advancement opportunities. The event serves as a vital platform for addressing these human elements by connecting emerging leaders with networking groups and providing students with insights into viable career pathways in packaging and engineering. For first-time attendees, the advice focuses on strategic preparation, such as using the official app to plan an efficient route through the massive McCormick Center, staying hydrated, and researching specific solutions that address their unique bottlenecks before arriving. The consensus is that despite the digital advancements available online, there is no substitute for the real-time value of face-to-face interactions, where industry experts are eager to share knowledge and help smaller businesses navigate complex technological investments.
Ultimately, the core takeaway for anyone attending Pack Expo is the necessity to recognize how rapidly the industry evolves and to avoid assuming that current capabilities will remain static for years. Visitors should leave with a clear understanding that constraints are pushed back annually through innovation in both software and automation, requiring continuous learning and adaptation. Networking remains equally critical, as connecting with new people can open doors to unexpected opportunities and partnerships down the road. Whether for seasoned engineers or curious students, the event offers an unparalleled chance to gain perspective on what makes sense for their specific operations, learn about emerging industry directions, and enjoy the vibrant community spirit that defines this proud sector.
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See more innovation in packaging and
processing [music] than anywhere else at
Pack Expo International. It's the show
that defines where the industry is
headed with the solutions that establish
where your business can go. Discover
state-of-the-art packaging technology,
processing equipment, new materials,
sustainable solutions, supply chain
resources, and much, much more.
You'll walk away with innovative [music]
solutions to challenges big and small.
Register at packexpointernational.com.
>> [music]
>> You're listening to Unpacked with PMMI
where we share the latest packaging
[music] and processing industry
insights, research, and innovations to
help you advance your business.
>> Hi and welcome to Unpacked with PMMI.
I'm your host, Shawn Riley. In this
episode, we welcome influencers, The
Manufacturing Millennial, Jake Hall, and
the host of the Mavens of Manufacturing,
Megan Zimba, to discuss what's new on
the show floor this year, including
smarter robots, better connected
software, and the biggest workforce
challenges in manufacturing. They also
share helpful tips to get the most from
the show and explain why meeting people
in person is still so very valuable.
Let's have a listen. So, with all the
fancy introductions out of the way,
welcome to the podcast, Megan.
>> Hi.
>> And welcome to the podcast, Jake.
>> Thank you. Thank you. Great to be back.
>> Oh, the pleasure is all ours. You've
both been on before, so like you said,
it's a pleasure to have you both at the
exact same time. So, I guess I'll kick
things off with you, Jake. We were
talking before we got on the air about
how many trade shows and how many events
you go to in a year.
What automation or robotics trends are
you seeing right now that you're
expecting to dominate the Pack Expo show
floor?
>> Yeah, so there's different levels, I
would say, right? There there is the the
readily available, easy to deploy
solutions, right? So, we're going to see
a lot of go-to-market palletizing and
collaborative robot solutions, right? I
think that was the big thing that we saw
at previous Pack Expos. That's what I
saw earlier this year at Pack Expo East
was companies who want to be able to go
out and have a pre-designed kitted
palletizing robot solution that can be a
plugged in and regardless of you're in
food and packaging or CPG or
electronics, whatever industry you're
in, you have a nice palletizing
solution. What we're really seeing
grow with that is the ease of deployment
and the software side. For a long time,
robotics, I would say, has been pretty
stagnant on the mechanical side for the
last three, four, five years, right? The
payloads have been reached, the speeds
have been reached in a lot of areas.
It's okay, how easy is it to be able to
do fast product changeover time on a
line where if you're going from a SKU to
a different SKU, how hard is it for an
operator to change that process? And
what we're seeing is through software,
it's a lot easier to be able to do
end-of-line palletizing and material
handling. And a lot of that is, I would
say, because of AI, right? It's one of
those things where instead of going out
there and doing discrete programming
processes where, okay, I have to build a
certain layer and then I'm going to
shift it up on the Z axis and then build
another layer and then shift it up.
There's a lot more smart
building behind it, simulation behind
it, automated path programming behind
it. That's one thing. And then the other
thing I think from the robotics side as
well is you are going to see a little
bit more
on the physical AI side of things. And
while packaging, I would say, is a
pretty known process ahead of time in
terms of the the product that you're
handling, the material that you're
putting in the box, there is going to be
more AI in the works of robotics either
from a machine vision from a picking
perspective, right? You have a lot of
raw product coming down a conveyor line.
And those have to be singulated, put
into a stack, and then put into a
display shelf container or a box. AI
from a robotics side is making it easier
to really push productivity, making
those robots that you're putting in line
more productive across the board, and at
the end of the day more efficient to the
customer.
>> Interesting. And would you earmark or
highlight that that AI element or that
element of software as something that
you know, for someone who isn't an
engineer, is that something kind of the
technology shift that's happening right
now that they should actually wrap their
heads around and sort of start to
understand?
>> Yeah, a great thing that we're seeing
from a software side is two things. One
is the risk that's behind a automated
system. It doesn't have to be just
robots, right? But the the shift behind
our automated system is we're reducing
risk from the end user because they have
to know
less, I would say, in terms of being
able to successfully deploy a system.
The systems are smarter where they're
designed to build in flexibility on
their own. Time to market, I think is
another big thing. When you can go out
there and you can deploy a system like
an end-of-line palletizing system that
before would take
three or four weeks, and now you can do
it in two or three days, now all of a
sudden we're seeing a much better
justification when it comes to ROI and
deployment from that side. But then as
well is
I would say accessibility to market. A
lot of times you would have the really
large CPG companies that can afford
hiring a fully custom integration
solution to go out and deploy a
end-of-line process. Now companies can
go out there and not need the full-blown
system integration company and be able
to go out and say, "Okay, we have a an
intern in-house or a kid that just
graduated from high school who did First
Robotics, and they understand the basic
level of programming, and they can
champion that project to success without
the needed experience that was needed 10
years ago when it came to robotic
deployment.
>> Interesting. Okay. Speaking of that
workforce element, Megan, I want to kind
of turn towards you. We hear about it
constantly, the workforce issues and the
upskilling that's necessary. Is there
something you think the industry isn't
talking about loudly enough right now or
isn't really taking into consideration
when they're discussing workforce?
>> Yeah, so I agree. I think we spend a lot
of time talking about the workforce
shortage as though the problem is simply
that people just aren't interested in
manufacturing and I just don't think
that's the case. So, if you take a look
at the research that Deloitte and the
Manufacturing Institute had done, we
have 3.8 million workers by 2033 and as
many as 1.9 million jobs might go
unfilled. So, I think what we need to
dig into is
why it's not only that we can't get
people in, but also why can't we keep
them? Because there are a lot of top
executives who have said some of the
main reasons for their people leaving is
because they're leaving for higher pay
opportunities. So, what is it that we're
missing when they come into the industry
and I think that goes around what type
of training are we providing them? How
are we connecting them to better
opportunities? How are we moving them up
the ladder? How are we connecting them
to a sense of purpose? What is the
culture like? Are you really following
the values that you're plastering all
over your wall? Are you giving them an
opportunity to use their own voice and
bring their own ideas to the table? So,
I think we need to talk about more what
happens after we get someone interested
in manufacturing and through the door,
what are we doing to actually retain
them once they get through the door and
start working in your facilities.
>> Beautiful. I love that. We do a lot of
things at Pack Expo for the generation
that's coming in as well as the
generation that's that the workforce
that's already there. Hopefully trying
to do some of the things that you
mentioned. So, that's aligning up to
what we're talking about there. But I
guess to pivot a little bit, you've
attended the shows, you've been an
attendee of Pack Expo. I guess I'm just
curious what you think has changed the
most about who it is that's walking the
floor at Pack Expo, who the talent is,
what levels of experience, the acumen,
stuff like that. What have you seen
that's different?
>> Yeah, so I think it's a much broader
audience. So, you're not only getting
like the traditional people who are the
engineers who work on the equipment or
actually designing the equipment, but
you're also getting younger
professionals who might be interested in
what sort of opportunities are available
in packaging and procurement. You're
getting students walking through the
doors, you're getting women, you're
getting content creators like myself and
Jake.
You're also getting people from
different parts of the organization. So,
it's not just one department over the
other. It's basically everyone that's
involved in the complete organization.
And I think you guys as an association
are attracting that as well because you
had your young professionals networking
reception that I heard was a big hit
back at Pack Expo East. And then you
also have your emerging leaders network
alongside the packaging and processing
women's leadership network, which I
always get excited about. So, it's not
like these are side conversations that
you're having. You're actually designing
them as part of the show. So, they're
not just side conversations like side
conferences. You're designing it to be
part of the bigger conversation that you
want people to start having at the show.
And I think that changes from
conversations just around the equipment
and the processing and the operations.
You're also talking about what does this
mean for labor, training, data,
maintenance, sustainability,
cybersecurity, and the people who will
actually have to work within your
facility handling all those processes
and operations. So, I think that
diversity of perspective really makes
the floor way more interesting and it
just makes the conversations all that
much more fun.
>> Yeah, absolutely. Is that something you
think you've seen as well, Jake, where
the the floor is more diverse whether
it's by age, by demographic?
>> Yeah, and as well, I think it's what
people are looking at on the floor is
for a much broader aspect of the entire
packaging and manufacturing process in
the industry. As as
the the process within packaging has
switched not just from the physical
process of handling goods, it's also the
software side as well. And the one thing
I will say going and looking at and
going to Pack Expo now, I think for the
last 16 years for me, the one one of the
things that I see is
a big transformation not just from the
equipment side but from the software
side as well.
The
manufacturers and companies can date
today can no longer ignore the fact of
how critical
an entire
connected operational system is on the
floor. From your production to a SCADA,
to an MES, to your CMMS, to your
software that's running your maintenance
side, to the MES that's running your
entire production, the ERP. It's all
those things where everything is
completely connected now. And what we
see now walking through Pack Expo is
companies are showcasing solutions that
are providing everything from the raw
good of being processed to its
packaging, to its shipping, to its
outbound, all the way then from arriving
to a customer going into a warehouse or
logistics center, to a 3PL that's ending
up at the door finally. The entire
ecosystem is now no longer separated or
isolated where you would have people
going to a different trade show to see
something from the back end or from the
software side, everything is now
completely together for from that from
the connected workforce to connected
equipment and machinery that's giving
full visibility of operations. That's
all happening at the same place. So for
me with the I see what I'm talking to
when I'm going out there and I'm talking
to people I'm seeing people is you have
just as much people handling the IT side
and the data side of in the front office
of the packaging space as you do in the
the floor space from the OT side. And I
think that's what's really exciting to
see is everything's now very much
connected and when people are walking
the floor, they want to see that from
the areas. It's one of those things that
I've noticed a lot when I'm traveling
and going to to shows that I'm noticing
of okay, there's a lot of there's a lot
of um
manufacturers who have a barcode on the
side of the equipment they're showcasing
now and saying, "Hey, this is you're
going to scan this barcode and this is a
tool that's going to either go to an AI
chatbot that we built a model off of
that companies can that operators can
have a conversation on how to fix a
fault to giving maintenance people a a
tool to run predictive maintenance on to
a better system that's designed around
being able to connect to ignition or
some sort of SCADA MES platform where
when companies deploy this system, it's
no longer it's not a a siloed operation
from the beginning. It's part of the
much larger ecosystem. And so I think
what we're seeing from a change in the
people walking the floor is
going back to it's much broader in terms
of the full package and ecosystem that
we're seeing in the packaging and
manufacturing space.
>> What's important to note too is when we
initially started having these
conversations around artificial
intelligence, a lot of it was just
reporting. So here's all this data. I
think now with all these connections and
the data not being on what were they
called, data islands or silo islands
islands is a few terms that I've heard.
They're actually providing people a a
place to actually response to those
reports. So, it's not just giving
information for information's sake. They
actually have enough data to
do an action based off of what they're
seeing on their dashboards.
>> From both your standpoints, I'll put
this out there for both of you.
For that when you're
at the show itself, what's a habit
you've picked up that makes your time
more valuable that you've learned keeps
you from being someone that's just
showing up and trying to wander and see
2,600 exhibitors. What's a trick of the
trade that you've picked up?
>> I had to get in the habit of actually
doing research on the trends that matter
to me. So, I think before you go to any
show, you should probably ask yourself
what sort of challenges are you facing,
what sort of bottlenecks are you facing,
and then do your research on what
companies could potentially be a
solution for the problem that you're
having. So, definitely look at the
website, do your research, wear
comfortable shoes. I'm a big fan of
bringing your own bottle of water so
that you refill it, keep hydrated.
>> Yeah, for me the biggest thing I go
right away is looking at the show floor
plan on the website,
registering and getting connected to
that, and then going on and adding to
planner all the places I want to go and
see. And that goes right to my app, and
then on my phone on my app, you can
download the the the PAX Expo app, and
then when I'm going through, right,
we're in Chicago this year, I want to be
as efficient as possible going through
all those halls. I right I don't want to
be going north and then back to south
and then back to north and then here for
meetings and stuff like that. If I'm
going to south, I want to stay in south
as long as possible just because it
right it is a 10-15 minute walk if
you're in
the far corner of the south hall and you
need to go
up to Lakeside or something like that.
So, for me getting the app, going out
there, finding what companies you want
to see, and what solutions you have are
a big thing as well. The other big thing
that I look at, too is what are my plans
after the show. Pack Expo is great
because it brings people together to see
a lot of stuff. But then the dinners,
the conversations that you get to have,
the networking that you get to have then
throughout the entire week is just as a
critical because that's where a lot of
business transactions happen. That's
where a lot of good conversations happen
outside of the booth. So, for me it's
okay, what are your plans then? Right,
find out where you want to be because
once you're there, things happen so fast
and so quickly.
>> That's a big thing.
>> I love that. You guys hit a bunch of
things that I can see first-timers
mistakes that they would make not having
the My Show Planner, not taking
advantage of the app which I see people
that I have to remind of at the show.
Give me a case on why they should be
there. Like a reason why they need to be
at Pack Expo International.
>> As Jake mentioned before, it's in the
McCormick Center which is well a million
square feet of flooring and then how
many professionals do you have? Over
48,000, 25, 2600
exhibitors. That alone should be
inspiration up for you to attend because
I don't care what people do. You can be
one of those YouTube scrollers or do as
much research as you want to do and
attend all the webinars and look at all
the printed PDF content, brochures, and
specs and that. It's It does not compare
to face-to-face communication and
one-on-one conversations and this is all
of the people in the same industry in
one place at the same time. A question
that you might have been harping on for
the last 6 months on something that was
really hanging your lineup, you can go
and have a conversation at one booth and
then 50 ft down the aisle have another
completely different conversation on
something you didn't even think of. So,
I think just having that live,
real-time, in-person experience is
really beneficial to everyone. Even for
smaller manufacturers who might not have
the budget to invest in some of these
technologies or have been hesitant to
invest in some of these technologies
because they really don't know a lot
about it. So, this gives them an
opportunity to speak to the expertise,
get their questions answered, and then
maybe have a better pitch to their CFO
or whoever's in charge that's going to
approve that major investment for them.
>> Yeah, and I I think I always try to harp
on because I speak in the first-timers
lounge for first-timers before the show
is how willing everybody at the show is
to talk about the industry. How willing,
like you just said, if you're a
first-timer or a smaller business, and
maybe it isn't the right booth for you,
they're probably going to help you or
put you in the right direction. It's not
a It's a very proud industry that likes
to share their knowledge about what's
out there, and I think that's something
that that we can't harp on enough is
something that you experience at Pack
Expo.
>> Yeah, the first time I went, I was very
welcomed into the space, and I was
recently at a food manufacturing event.
They're like, "Oh, once you're in,
you're not out." I'm like, "I'm not even
an engineer or manufacturer." It's the
same feeling that I have in the
packaging space, so
it's a lot of fun.
>> Glad to hear that. Jake, what's one
thing you would hope that people would
walk away from this year's show with?
What besides closing a deal or something
like that? But is it the technology that
you talked about? What's one thing that
you can think of that that should really
stick with them when they leave?
>> I I think for me, it's
people need to understand how fast the
industry moves from a solutions
perspective. Okay. And I know we hear
AI, it's just a buzzword in a lot of
cases, but we are really seeing some
incredible leaps forward when it comes
to what software and new automation and
what AI can provide in terms of
productivity on the production floor. If
I were to want people to walk away with
something, it would be understanding
that they can't go to an event and think
that nothing's going to change
for another 5 years. It is critical with
how fast this industry is moving to be
asking questions to understand where the
constraints and where that
I guess you could say where that current
wall is at each year in terms of
capability and how that wall is getting
pushed every year
after that. And then I think the big
thing as well is
meeting new people in the industry. I'm
I'm the biggest advocate for having
conversations, for networking, for
meeting more people and what they're
doing this space. And here's the thing,
even if you are an introverted person,
there's plenty of discussions and panels
that I think that you can go and watch.
Like Meg, you can go and watch and learn
and connect with people and approach
them afterwards and then send them that
LinkedIn connection request and say,
"Hey, I really enjoyed your session.
This was really good.
Maybe we can connect on the road to go
over a few things from that side." My
perspective is
understand the technology is constantly
moving and then continuously need to
build your network and meet new people,
right? People go to these events,
connect with them, have conversations.
You never know where that's going to
take you down the road.
>> Beautiful. Megan, would you agree? What
things do you think should be the most
important thing that a person would walk
away from the show?
>> Yeah, so I feel like that food critic
from Ratatouille give me some
perspective. I really just want people
who attend that show to get perspective.
What makes
>> Okay.
>> the most sense for your operation? What
sort of conversations should you be
having? Who should you be connecting to?
Again, these shows are around not just
for the selling point of things. They're
there to let people learn about what's
happening in the industry and to learn
where it's going. But I think too with
the student stuff that you guys are
doing, it's a great opportunity to for
students to learn about what's actually
available in engineering and
manufacturing because
when I was in high school and even when
I was in college, I didn't know what
opportunities were available in
packaging. I had no idea it was even a
thing. So, I think it's a great
opportunity for kids to show up, learn
about what opportunities and career
pathways are available to them.
Hopefully, parents will show up or
teachers will show up and teachers can
get a better link to the industry so
that they can take what they learned
back to their schools and link their
curriculum to what's actually happening
in real time at the industry. And just
have fun. Have fun. Enjoy Chicago like
Jake said, there's a lot of good food
places there. I know he said deep dish
pizza, but there is a pizza pot pie
place that's by the bean area and they
do a pizza pot pie that's really
awesome. So.
>> [laughter]
>> I love that. That's a good tip to leave
on. I want to thank you both. I want to
thank you Megan. I want to thank you
Jake for carving some time out during a
busy season to come on here, talk to us
about the trade show, talk to us about
Pack Expo.
>> Thanks for having
>> Thanks for having us.
>> [music]
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