Video summary
The video explores the emerging role of sail-assisted propulsion in modern cargo shipping as a viable strategy to reduce the carbon footprint of maritime transport. Dr. Nikki hosts Jim Acrimans, a retired marine engineer with thirty years of sea experience, who discusses his past work on hybrid propulsion vessels and yachts. The conversation highlights the maiden voyage of the Neoliner Origin, the world's largest cargo sailing ship, which demonstrates that integrating sails into large commercial vessels is both technically feasible and economically beneficial. While traditional full-sailing ships are not practical for heavy cargo due to space constraints, sail-assisted motor yachts and retrofitted cargo ships can significantly lower fuel consumption by utilizing wind power when weather conditions are favorable.
Jim explains that while sailing cannot eliminate the need for generators entirely—since electricity is still required for hotel loads like air conditioning, lighting, and kitchens—it can save between 10% and 20% of annual fuel consumption depending on wind direction and speed. This reduction translates to substantial cost savings, with an estimated return on investment within seven to ten years. The technology has evolved from early concepts involving retractable composite sails and automated systems that deploy or stow themselves based on wind speeds, ensuring safety without requiring constant crew intervention. Furthermore, new companies are now offering prefabricated mast and sail kits that can be installed on existing vessels in as little as 48 hours, minimizing downtime and making retrofitting a realistic option for the shipping industry.
Beyond sails, the discussion covers various alternative energy sources, including solar power, hydrogen fuel cells, mini-nuclear reactors, and green methanol. Jim notes that solar panels are impractical due to insufficient surface area relative to the horsepower needed, while hydrogen faces significant hurdles regarding safety regulations, infrastructure limitations, and the difficulty of containing its small molecules in conventional steel tanks. Mini-nuclear reactors offer zero operational emissions but face port acceptance issues due to waste disposal concerns and accident risks. Green methanol presents a promising net-zero option by utilizing CO2 absorbed during plant growth, though it requires expensive corrosion-resistant materials for fuel storage. Additionally, heat recovery systems are highlighted as an effective method to capture waste heat from engine exhausts and cooling water to generate electricity.
Looking toward the future of green shipping, Jim suggests that a perfect vessel would likely combine multiple technologies rather than relying on a single solution. He expresses particular enthusiasm for the Flettner rotor, a vertical spinning cylinder that utilizes the Magnus effect to generate thrust, noting its revival after falling out of favor when cheap diesel engines became dominant in the mid-20th century. With new International Maritime Organization regulations expected to mandate emission reductions for both new and existing ships by late 2026, the industry is poised to adopt a hybrid approach. This strategy balances environmental goals with economic realities, ensuring that shipping companies can invest in sustainable technologies while maintaining profitability and operational efficiency.
Read the full video transcript
Welcome to the Daily Tech News Show
weekend edition, gratefully provided to
you by supporters of this show. On the
weekend, we talk about topics a little
bit more in depth. I'm Dr. Nikki. I'm
the science correspondent for DTNS, and
I'm here with a very special guest today
to talk about cargo shipping. Uh, in
kind of in reaction to a news piece that
came out last November, the world's
largest cargo sailing ship, the Neolino
Origin, embarked on its maiden voyage
across the Atlantic. And this is a cargo
ship that also has sales. And we're
noticing that there's a trend of wanting
to reduce the carbon footprint of
shipping, cargo shipping specifically.
So, I brought on an expert. Um, Jim
Acrimans is here, but also known as my
dad. Welcome to the show. Uh, I brought
you on today because you know a lot
about ships and so we we want to hear
about what you have to say. So, hi.
>> Hey, thank you for having me.
>> Of course. Uh, can you share some of
your like qualifications with the
audience? Like what do you do and why do
you know so much about ships? I guess.
Well, I used to be a marine engineer.
I'm now retired.
So, I've worked at sea for about 30
years and uh also did some construction
projects of new new build ships and
yachts
um with the idea as well of um not
um trying to reduce our carbon
footprint.
And that's the last project I did, a
hybrid propulsion vessel.
>> So,
you've worked on a large sail motor
project before, starting from idea to
blueprints to actually being on it while
it was moving. Um, how did that go? As
much as you can talk about it, and you
know, did that work out?
>> Yes, mostly it worked out. It was a
super interesting project with um some
really brilliant ideas as far as um
saving energy was concerned. So yeah, it
was a large uh sailing yacht, the
largest sailing yacht with uh carbon
fiber freestanding mast, so no rigging.
Um some huge sails, but only ma main
sails. And then the idea was that the
vessel uh under sail would obviously uh
save a lot of fuel. And
one thing that didn't work out too well
was that under sail the the u the
propellers
there would some drag would would be
created on the propellers because of the
forward movement and then that would
make the propellers rotate and they
could then generate uh energy and
>> and that part didn't work out
>> and that part it did work. The problem
was is that that that the ship consumed
so much energy that the idea of
completely sailing without um using
hydrocarbon fuels uh just wasn't uh
wasn't
wasn't working because of the um the the
consumption of electricity on board. You
still had to run uh generators. However,
it did save a tremendous amount of fuel.
Can you give us an idea of the length of
this ship generally to compare to this
cargo? So the the Neoliner is 136 m long
and normal cargo ships are about over
400 m long. Um where would you place
your project in that size range?
>> Yeah, this ship was 146 m long.
>> Okay, so bigger than the Neoliner. Yeah.
20 20 24 m wide and had a displacement
of 12 and a half thousand gross tons,
which is tremendous.
>> And not for shipping, just for fun,
right?
>> Yeah, it was a motor yacht. Yeah.
>> Do they
sail assisted motor yacht it's called?
>> So, yeah. Okay. So, sail assisted. So,
they're they're not like you said,
they're not mainly sailing. And these
sails, they go up and down automatically
with motors, right? Do they still use
the sails while they're sailing or do
you think they're mainly engine
propelled?
>> I don't know if you know, but
>> uh when the conditions are favorable,
they use the sails. Yes, for sure. And
>> uh it saves a lot of fuel.
>> About how much do you have a percentage?
>> Uh it depends. It it completely depends
on the weather. It depends on the
direction in which they're going. What
about a max percentage?
>> Well, the vessel could probably sail as
far as propulsion goes by itself, but
then you'd still have to run a a
generator to provide electricity for the
for the hotel loads as they call them,
air conditioning, lighting, uh kitchens,
washers, dryers, all that stuff.
>> Okay.
Do you
do you think that this technology can
translate well to cargo ships or is it
just a gimmick? Like you you know we
talked about this this news piece of
this um the the neoliner.
Do you think that that's worthwhile?
Like from your professional opinion?
>> Oh absolutely. I I think it can provide
tremendous fuel savings and it's a
relatively small investment.
uh all relatively speaking of course
depending on the size of the vessel that
the the size of the sales needed and
it's estimated to that it could save
between 10 and 20% of uh annual fuel
consumption which um then you could have
your return on investment within between
7 and 10 years
>> and it's worth it
>> as like a personal thought do you just
think it's like cool engineering wise
like as far as the tech goes I don't
know how familiar you are with it but
tell us about that.
>> No no there's obviously different types
of sails such as the flattener rotor.
There's uh composite sails that are uh
retractable and foldable because they
need to be otherwise they get in the way
of uh u the uh loading and unloading of
cargo. Right. But that's all been
thought about and that that there's some
amazingly smart people working on this
and uh it's definitely uh something that
um is is finally um uh
getting interest from the uh big
shipping companies.
>> Yeah. And I, you know, I mentioned that
this this uh test vessel kind of is
almost a quarter of the size of a normal
commercial cargo ships. Do you think
we'll get like 400 meter plus cargo
ships with sales at some point or is
that not scalable in terms of like
weather or just how big those sales
would have to be um to move that kind of
volume?
>> No, I think uh it's very well possible
and uh
>> Wow. Cool. it uh it's all relative to
the size of the vessel. Obviously,
calculations have to be made and as you
said
it it has to have a certain weather
resistant maximum
uh wind speeds and stuff but uh these
sails and it's all fully automated and
they will retract by themselves if the
wind speed exceeds a certain number. So
um it's it's all scalable uh to to
whatever size is required.
>> So what do you think is holding them
back from doing that now? Is the
technology not quite there yet or is it
investors or maybe people don't believe
in it?
Well, it's um
this this uh sailing or uh um renewable
energy
uh um assistance has been going on for a
while. The problem is more um first of
all regulations. So the the IMO is now
really requiring
>> uh new marine organization.
>> Yes, international maritime
organization. Yes, it
>> was close. as part of the the United
Nations. there's 176 uh member states
and um now u a new law will be voted
upon that uh uh new build ships have to
meet um certain showing at least that
they're making an effort in reducing
their carbon footprints and uh existing
ships um might have to meet certain
emission standards which means
retrofitting them with modern technology
and uh
>> do you have some examples?
>> Yeah. Well,
me meaning examples.
>> Oh, so you just mentioned like
retrofitting. Um is that like fuel
filters or
adding a solar panel on deck or like
what are we looking at in terms of the
technology?
>> No, no, I'm I'm specifically talking
about sales.
>> Okay. where it's now been proven that uh
a ship obviously it's every time these
ships come into port they lose money
because they're not traveling and they
can't be uh picking up cargo and stuff
like that. So there's a company I
believe it's in Norway that is building
um prefabricated
uh masts and sails that can be uh
installed on a ship within 48 hours or
something. Uh,
>> also retrofitted to pre-existing ships.
>> Yeah. And that's very very low uh
downtime.
>> Yeah. Wow.
>> And and so and then they'll be able to
save once once the installation's done,
they'll be able to save up to to 10 20%
uh of uh fuel consumption. And so that's
interesting for them because uh
obviously that saves a lot of money. Um
>> I suppose that only targets a certain
category of ship since they're like
prefab
>> well
it it if the study is done say a ship
orders this kit of uh sales then
somebody's going to come and measure and
based on the ship's characteristics and
their normal traveling route um they can
then do a study uh make a proposal the
owner accepts the proposal and uh is
willing to pay the price. And then this
is all pre-fabricated in a factory and
then when the ship is in port, they will
then try and install this uh sailing kit
uh as as quickly as possible with the
least amount of downtime.
>> This is wild to me. I feel like we're
we're going back to like the pirate ship
sailing times. Um so, but we we've
talked about sailing. Do you think
that's the best form of alternative
energy um in terms of you know cost or
are there other ones that might be
better like solar or hydrogen or other
ones?
>> I don't I don't believe solar is
practical just because the the surface
area required for
>> to generate that kind of energy
>> uh is just insufficient on any ship.
It's all obviously relative. The bigger
the ship, the more horsepower is
required. And
>> I guess you're trying to reduce drag by
having a narrower ship, but then that
less room for solar panels. So that
doesn't really work out,
>> right? So um there's another study which
is obviously controversial but um very
uh mini miniature uh nuclear reactors
are being studied now
>> uh for um as far as you know it's a
great idea as far as emissions are
concerned because it it is zero
emissions.
>> Yeah. Uh but um
>> zero carbon emissions. I don't know if
we count the nuclear waste or not.
>> That's the thing. The nuclear waste uh
is is is a problem.
>> But I don't know. Nobody knows. Well,
it's not that nobody knows. What is more
important? Is it to reduce carbon
emissions or
um being
not have nuclear waste
>> waste or the you know possibility of
like exploding?
>> I don't know how dangerous it would be.
I guess we're pretty good at that since
we
>> that's the that's the thing
>> with this mini nuclear reactors. the the
the idea would be to um as a containment
zone uh it would be the ship itself. So
>> Gotcha.
>> whereas obviously nuclear reactors are
have been in use by the Russian uh Navy
and the American Navy and Russian ice
breakers. you know, it's been in in use
for for many many years uh so far
without any major incidents, although
there is a
>> that we know of submarine stories that
we could dig up.
Um so as long as the uh the containment
area is the ship itself then they're
looking now at um the problem is that no
port will would accept a ship a
nuclearpowered vessel because the it's
too dangerous in case of an accident
>> and I guess we we talked about for uh
leisure vessels something similar for
hydrogen that the problem was not
necessarily
running on hydrogen but ports accepting
hydrogen fuel vessels, right?
>> Yeah, there is a a hydrogen built
powered vessel which is a combination of
hydrogen and diesel fuel.
>> Can we tell the name of that one?
>> Yeah, that it's actually a Bill Gates
developed this project and the the
vessel is called Breakthrough. It's been
sold in the meantime. I don't know who
the who the owner is, but that was the
first um build hydrogen vessel. The
problem is the the the regulations for
safety regulations for for that type of
vessel weren't fully um haven't fully
been developed yet. So
>> again, to try and load hydrogen um first
of all, infrastructures don't exist.
It's a large quantity of hydrogen. Um
the the at the moment crew is not
allowed to be on board while hydrogen is
being loaded.
>> That's problematic. I assume
>> it it can only be uh loaded uh from
um a a uh a contained area. It's it's
very very difficult. And so
>> so maybe not the f the future is maybe
not hydrogen. Are there any other
alternative sources that you think have
promise or that maybe people aren't
talking about enough?
>> Uh yeah, I believe um that uh well
there's a combination of things that
could make um
that could reduce uh emissions a lot. So
there's heat recovery.
Uh there's some solar in in some
instances.
>> Heat recovery. Oh, heat recovery is um
there's a lot of heat generated by
machinery uh on ships whether it's
exhaust
>> I know that because of how sweaty it is
in the engine room on board
>> right so uh engine exhaust systems uh
cooling water which gets heated up
because it's used as as a cooling uh
media
um
u there's numerous uh other things the
heat of of the engine itself self, for
example, and there is equipment now
where you can you can absorb that heat
through a cooling media or or a heating
media. And just to to keep it in simple
terms, um the fluid goes in on one side
of of this uh machine and electricity
comes out of the other. And
>> sounds great.
>> Yeah. Um
I I can't tell you all the the details
because it's um
>> anyway so that's one form. Another form
is um methanol
or a green methanol rather or green
bofuel. Mhm.
>> So the idea is there that um with bofuel
for example um
the the idea is that that that you are
net zero um CO2s. So
um the the the the bofuel that's created
from a plantbased product whether it's
corn or whatever um absorbs enough CO2
that when you are actually burning it um
the the amount of emissions equal equals
the amount of um CO2 that's absorbed by
the plants while it's growing.
>> Oh cool. I like that idea. Uh net zero
means
>> great.
>> So um
>> yeah, go ahead.
>> And um with methanol
um it it produces very little emissions.
Um but you know it also has its
inconvenience where where methanol is
very corrosive. So it's hard to retrofit
on a ship. It'd have to it would have to
be a new build
>> new build
>> type vessel and it's um it's quite the
materials required to build um fuel
holding tanks is very expensive. It's
mainly stainless a certain type of
stainless steel uh obviously not to be
corrosive because that will cause other
problems.
hydrogen
sorry green hydrogen because there's no
point in producing hydrogen
>> uh with hydrocarbons because the amount
of hydrocarbons required to produce
hydrogen doesn't make sense. So it needs
to be green hydrogen. Um, and the
problem with hydrogen is that it's the u
the the hydrogen
molecules are so small that um they
would seep through conventional steel.
So again, it needs special materials um
because steel is too porous for
hydrogen. And
>> that's wild. I never thought about what
material is it that can contain it out
of curiosity.
Um I believe it's a special type of
stainless steel again. Gotcha. Okay. So
there are options. Um you kind of came
up as a traditional sailor like zero
hydrocarbon like an actual sailing ship
person. So is the sailing part the most
exciting part or are there types of tech
that you know just to wrap up that
you're really excited about or you like
to nerd out about or you just think are
really interesting or you want to
mention?
>> Yeah. Yes. I I was very interested in
this uh flattener rotor which
>> Oh, yeah.
>> The one that didn't work.
>> Well, no, it does work. The problem was
it was invented in the 1920s. So, it's
not new technology. But the problem is
that after the 1920s between the 1920s
and later on um uh especially after the
war I think oil became very cheap and
also the commercial or industrial diesel
engine uh made its way up the ranks and
uh started um ships started retrofitting
uh steam turbines for u for diesel
engines because oil was so much cheaper.
uh and and easier to uh to to use I
suppose.
So um that flattener rotor uh fell
fell out of um popularity let's say and
um and so the diesel industrial diesel
engine took over or marine diesel engine
took over and now they've revived the
flat rotor and um it's quite an amazing
>> the project that you worked on the first
one to kind of bring this back recently.
No, no, not at all. It's just some some
reading I did and u and then uh watched
uh some videos on on how it works and
it's super interesting. Um it's it's not
pretty, but uh it it definitely uh works
as a propulsion method. And again, it's
all relative to the size of the ship.
The the bigger the ship, the bigger the
the flattener rotor. And
>> did I maybe I missed this? Is this the
one that that creates energy as as
you're running or am I are we talking
about something different?
>> The like reverse propeller thing.
>> Um, no. It's a it's a big cylinder
that's standing.
>> Please explain the flner rotor to us.
Sorry, I thought we were talking about
something else.
>> Oh. Uh, no. It's a big um cylinder that
stands vertically like a mast on a ship.
And they do need a small amount of
energy to uh to get it spinning.
But once it starts spinning um the the
vessel actually starts moving because of
the magnus effect that it it creates uh
while it's spinning. It is important to
to have the wind from the right angle.
So it's more a a system that's
>> so like creates or it sustains momentum.
>> Yes. It's It's like a sail. It creates a
low pressure on one side and a high
pressure on the other because it's
spinning.
>> Cool.
>> Yeah,
>> I like that. Seems very steampunk or
like sci-fi to me. Okay,
>> it is. It's amazing that Mr. Fletner
obviously invented this in the 1920s. He
he was a brilliant engineer.
>> Um, okay. My last question, unless I've
forgotten about anything that you want
to mention, my last question would be,
you know, if you were to build the next,
you know, super green perfect ship
either for leisure or for cargo, what
would you how would you propel it?
>> Oh, that's a great question. Uh, thank
you. I I would I would use a a number of
different uh different things and and
obviously sails is is one thing that
that can be retrofitted on on most
commercial vessels. Um this flatner
rotor is interesting, but it depends if
it's a regular route where you always
have the wind coming
towards the side of the ship. Um that
would be an interesting thing for
example for fairies you know that that
do regular routes uh always the same
direction.
>> Yeah.
>> Um with um having the wind on the side
one side or the other port or starboard
doesn't matter.
>> Um
that would definitely be um a thing. I
think uh uh um hydrogen at the moment is
is is just not
it's a too dangerous
>> kind of scary. Yeah, I wouldn't be
comfortable like sleeping on a hydrogen
boat.
>> Yeah, the rules aren't clear. Um,
batteries
is possible because the battery
technology is is developing very very
fast and and batteries are already being
used in certain small fairies that don't
have to to do very long distances. So
basically they're charging the batteries
when they're uh with shore power. So
when they're plugged in to the dock.
>> Um but for long voyages uh I think sales
is probably um the the most interesting
and it will never be for a super tanker
or a or a large cargo ship. um it it
will only
>> not 100%
>> contribute to fuel savings and not not
100% uh zero emissions. But on the other
hand, there are a lot of um emission
uh reduction technologies out there
which the IMO is is going to make
hopefully uh mandatory uh in December
2026
>> soon
>> because well they were supposed to vote
vote on it last year but the Trump
administration unfortunately asked him
to delay it for a year.
>> Okay. So,
>> so we'll know more soon.
>> Hopefully, um, this year in December,
it'll be u it'll be voted on and and
it's a specific set of rules that
applies to new build vessels and
existing vessels obviously will have
different rules. There has to be a
balance between
um emissions and uh companies
um ability to to be able to invest and
and get a return on their investment.
>> Okay.
>> So um
>> it's a very vast field and and it's very
complicated. So we're just touching the
the tip of the the iceberg here.
>> Iceberg. I think that's a good place to
leave it. I think I mean I don't know.
We don't talk about shipping often on
DTNS, so it's good to just dip in a toe
and and see. I don't know how many more
ship puns I can make, but rock the boat
or something. Anyway,
>> um yeah, so that gives us a good
overview and you know, listeners, if you
have comments about it, please write in
and let us know and I'll I'll text my
dad and ask him what he thinks. Um, you
can find more about DTNS at
dailytechnewshow.com
and DTNS show on socials. Uh, thank you
so much, Dad, for coming and giving us
this info. Um, for me, you can find my
infer information at nicolakrians.com
and the same handle on blue sky. You
probably have heard by now I've started
a new show with Wu called Technical T.
Our next episode is going to be about
eponyms. So, please come and check that
out at the beginning of the month and we
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So, thank you for supporting the show at
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We will be back with regular news
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The DTNS family of podcasts,
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